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Production Rate Control &
Maximization |
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PiControl Solutions can show you novel powerful
techniques to maximize your plant production rate and increase
profits. An entire production rate controller can be designed
and implemented directly inside the existing DCS or PLC.
PiControl Solutions's Pitops-TFI module identifies process
dynamics precisely based on real plant data and then the Pitops-Control
Simulator will calculate and optimize all controller parameters
to be input into the DCS. This novel methodology helps to
quickly and easily develop a complete process control simulation
on any PC. This simulation can be shown to control room
operators to gain approval on the control action and make sure
that it matches with their experience.
The technique can use open-loop data, closed-loop data or a
mixture of both. Data can be single-input or multiple input.
PIControl's Pitops-TFI module is the only true multi-input
(multivariable) dynamics identification software that can work
with very short-time frame closed-loop data. The package is able
to weed out the disturbances and noise and isolate the true
process dynamics.
Implementing such production rate maximizers can easily increase
a plant's production rate by 1% to 10%. Market studies and
papers indicate that typically 2-5% increase rate can be
expected in most chemical, petrochemical and refining processes.
The same can apply to paper, pharmaceutical processes and
related industry also.
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A typical controller schematic is shown in the
Figure below.
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PiControl Solutions approach saves you, the
plant - significant amount of money by way of increased
production rates. PIControl Solution services focus on
delivering quality products to the industry at a very attractive
price. PiControl Solutions helps the end user to maximize their
ability to do the work on their own quickly and easily without
the need for much contract and consulting fees which often are
the major cost slice in process control or advanced control
project. PiControl Solutions can provide quality service by
email with help on controller configuration design, development,
process dynamics identification and controller parameter
optimization.
Before you initiate expensive projects using expensive
consulting services and costly multivariable or model-predictive
software, first contact PiControl Solutions for amazing low
priced solutions at less than one-tenth the cost while
delivering the fullest benefits potential. PI Control Company
will send you design strategies, ideas and then assist you
remotely with the easy but powerful process control software
tools. |
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Pushing against constraints to
save money |
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In most cases, a 2-10% increase in
production rate because of better control is huge in terms of
payback. In some cases, pushing against specific plant, process
or equipment constraints can be a money-saving opportunity.
Your process may need to keep certain valves in fixed ranges for
improved quality, in which case a multivariable valve monitoring
advanced control application can be very appropriate. Or the
process under optimal conditions may require certain
temperatures to stay in a fixed operating zone.
The opportunities are endless for saving money both by
maximizing rates or pushing against specific constraints.
Contact PiControl Solutions today and they will assist you in
design very low-cost advanced control solutions right inside
your very own existing DCS. PiControl Solutions will provide
consulting services remotely via email and help you to get your
project running. |
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