TRAINING COURSES
OPC500: Industrial OPC Software for Communication and Control - Overview
Contact Us Today: info@PiControlSolutions.com, Tel: (832) 495 6436
Duration: 1 Day Classroom or 6 hours Online
Audience: Process Control Engineers, Application Engineers, Analyzer Technicians, DCS technicians, Instrument Engineers and Supervisors.
Prerequisites: Some plant experience and/or a 2-year associates diploma in technical field.
Course Material: OPC training slides, various OPC software products – OPC Servers, OPC Clients, OPC Explorers and OPC Browsers.
Course Description and Objectives:OPC (OLE for Process Control) is now the latest, most modern and powerful communications protocol for the industry. Using OPC, many data transfers can be quickly and effectively facilitated. In addition, many powerful, custom applications can be developed and implemented on an OPC server-based computer connected to the DCS.
This course shows you how to use OPC for many important DCS connected applications, e.g.: bringing online data from gas chromatographs into the DCS, allowing operator entered data on an operator HMI screen to get downloaded into the DCS.
This course also shows you how to connect two independent OPC servers together easily with special software. The course covers how to pull/push data to and from DCS/PLC to host computers. It teaches how to use signal processing and validation for increasing safety and reliability in chemical processes.
The course teaches how to conceive, design and implement new process control, advanced control and communications-related applications using OPC, level-3 computers and DCS/PLC.
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Learning Outcomes
At the end of the course, attendees will clearly understand important concepts about OPC and its use in the industry.
Attendees will be able to connect any OPC server together, transfer data two-way to DCS/PLC, perform custom calculations directly on an OPC server and then talk to the DCS, decipher, troubleshoot and solve OPC problems.
Attendees will understand COM, DCOM, DA, HDA, UA, AE and all commonly used OPC concepts.
Attendees will have the skills and knowledge to develop new applications using OPC, save costs using modern OPC technology and implement new APC and primary control schemes faster and with lower costs.
Day 1
- History and Vision behind OPC technology
- Basic Concepts of OPC
- OPC Specifications
- Benefits of OPC Solutions
- Connection Parameters in OPC Servers
Configuration of OPC Clients
OPC Redundancy
OPC DA and HDA - OPC Client and Server Architecture
OPC Tunneling Technology - OPC Alarms and Events
- Windows Security
- OPC options and industry vendors
XML Overview - COM and DCOM
Troubleshooting DCOM Problems - Systematic Detailed Procedure for Correctly Setting DCOM Configuration
OPC Diagnostics - SCADA applications using OPC
OPC Alarms and Events - Server-Client-Server (SCS) OPC Applications
OPC UA (Unified Architecture) - Overview of connecting OPC clients to OPC servers
Day 2
- Model-based Control
- Bias Update for Automatic Control Closed-Loop Dynamics
- GC-based Online Correction, PV Sample Hold
- Using Rigorous Models for Closed-Loop Advanced Control with PID Integration Dead-Time Compensation
- Internal Model-Based Control and Lab Session Internal Model-Based Control Identifying Process Dynamics based on Operator Experience and Knowledge Identifying Process Dynamics based on DCS Trends and Historical Data
- Continue Lab (Practical) Sessions on System Identification and Tuning Optimization
Day 3
- Identification of SISO Closed-Loop Process Transfer Functions Multi-Input Closed-Loop Transfer Function Identification
- Identifying Process Dynamics based on analyzing actual Time-Sampled Data
- Lab Session using Pitops to identify first and second order transfer functions using real plant data Use Pitops to identify multivariable transfer functions using real plant data in closed-loop mode Model-Predictive Control
- When to use PID, Cascade PID, Advanced Regulatory, DMC, RMPCT, Rule-Based Control Identifying, Debugging and Troubleshooting PID Tuning and Process Control Problems Online PID/APC Control Quality Monitoring and Reporting
- Online Oscillation Detection and Online Control Sluggishness Detection
- PID Control Quality Alerting to Smartphones for Improved Proactive Maintenance