PLT100: Industrial Process and Plant Safety

The PLT100 course provides comprehensive training on industrial process safety, covering key safety topics relevant to plant operations, commissioning, and maintenance, with a focus on reducing hazards and improving safety.

This course is designed for operators, technicians, engineers, supervisors, and managers who want to improve their safety knowledge and practices in industrial plant settings.

After completing the course, attendees will have a solid understanding of safety concepts, be more aware of potential hazards, and be better equipped to contribute to a safer work environment.

The course covers a wide range of topics, including safe handling of chemicals, welding safety, electrical and lighting safety, fire safety, lock-out/tag-out procedures, personal protective equipment, and more.

The course helps attendees identify potential hazards, understand the causes of accidents, and adopt safety measures that can be incorporated into process control strategies to increase operational safety.

No, there are no prerequisites for this course. It is designed for individuals at any experience level, from operators to managers.

The PLT100 course is offered as a 1-day classroom session or an 8-hour online course, allowing flexibility for different learning preferences.

The course includes training slides and hand-outs that cover all essential safety topics, ensuring participants have valuable reference material to take away.

The course explores the psychological aspects of safety, such as human nature and the causes of accidents, to help employees understand and mitigate potential risks in the workplace.

Attendees will learn how to recognize and address safety hazards, leading to a safer work environment, fewer accidents, and improved safety records for the company.

The course covers a wide range of hazards, including chemical handling, pressurized gases, fire safety, asphyxiation dangers, blood-borne pathogens, and more.

Yes, the course covers safety considerations for both startup and commissioning processes, ensuring that participants are equipped to handle these phases safely.

The course teaches how process control strategies, such as DCS/PLC control schemes, can be used to enhance safety by incorporating advisories and real-time monitoring.

Topics include safe material handling, back safety techniques, fall protection, using forklifts safely, and ergonomics in office settings.

If you want to enhance your understanding of industrial safety, improve your company's safety performance, and learn how to integrate safety into process control systems, the PLT100 course is an essential resource.

The course fosters shared language and understanding of safety concepts across operators, engineers, and managers—helping bridge communication gaps during shift handovers, maintenance, and incident response.

Yes. PLT100 emphasizes documentation, safe operating procedures, and system-based safety planning—all of which support compliance with OSHA, EPA, and insurer requirements.

Yes. Participants receive a PiControl Solutions certificate that can be added to their professional profile and presented during internal audits or performance reviews.

Absolutely. With prior approval, you may bring anonymized case examples. The instructor can guide the class through hazard identification and mitigation strategies based on real scenarios.

Control engineers will learn how to embed safety considerations directly into logic design, alarm strategies, and real-time monitoring using DCS/PLC architectures.

Yes. PiControl offers private sessions tailored to industry-specific risks (e.g., chemical manufacturing, oil & gas, utilities) and plant-specific equipment or processes.

PLT100 covers safety planning for multi-shift operations and emphasizes onboarding procedures, safety briefings, and contractor communication protocols.

Yes. The materials and frameworks shared can be used to lead safety meetings, refreshers, and departmental toolbox talks within your organization.